Overview
Product Overview
The RoboWeld-SW200 Robotic Spot Welding System is a high-precision, fully integrated industrial spot welding solution engineered for demanding automotive, appliance, and structural metal fabrication lines. Designed for reliability and repeatability, this 200kVA spot welder delivers consistent weld quality across variable sheet metal thicknesses—up to 12mm steel—while minimizing cycle time and electrode wear. Its advanced PLC vision welding architecture combines real-time camera-based seam tracking with adaptive current control, enabling dynamic path correction and weld-point verification without manual intervention. As a certified robotic spot welding system compliant with CE and ISO 14001 standards, the RoboWeld-SW200 supports sustainable manufacturing through energy-efficient IGBT inverter technology and low-noise operation.
Key Features
- Integrated PLC + machine vision guidance for precise weld-point localization and adaptive process control
- 200kVA high-power inverter-based power supply with digital current waveform shaping
- Robust industrial robot interface (supporting Fanuc, KUKA, ABB, and Yaskawa protocols)
- Multi-layer electrode monitoring with automatic tip dressing synchronization
- Real-time weld quality analytics dashboard with Ethernet/IP and OPC UA connectivity
- Modular design for rapid integration into existing production lines and flexible reconfiguration
Technical Specifications
| Parameter | Value |
|---|---|
| Rated Power | 200 kVA |
| Max Steel Thickness (per lap) | 12 mm |
| Welding Current Range | 5–25 kA (adjustable) |
| Control System | Siemens S7-1500 PLC + Vision Module (1.3 MP, 60 fps) |
| Electrode Force Range | 0–8 kN (servo-pneumatic) |
| Cycle Time (typical) | ≤ 1.2 s per weld point |
| Cooling Method | Water-cooled (3–5°C inlet, max ΔT 10°C) |
| Input Voltage | 380–480 VAC, 3-phase, 50/60 Hz |
| Weight | 1,280 kg (system cabinet only) |
| Compliance | CE, ISO 14001, ISO 50001, EN 60204-1 |
| Operating Ambient | 0–45°C, ≤ 90% RH (non-condensing) |
| Communication Protocols | PROFINET, EtherNet/IP, Modbus TCP, OPC UA |
Applications
This industrial spot welding system excels in high-mix, high-volume environments—including EV battery pack assembly, chassis subframe production, HVAC ductwork fabrication, and white goods manufacturing. As a turnkey robotic spot welding system, the RoboWeld-SW200 enables seamless integration with conveyorized workcells and MES-driven scheduling—making it ideal for smart factories pursuing Industry 4.0 readiness. Its PLC vision welding capability ensures zero-defect joining of galvanized, coated, and dissimilar metals—critical for modern lightweight vehicle architectures and precision electronics enclosures.
Our Premium Services
Remote Diagnosis and Support
Our engineers provide fast remote troubleshooting and technical guidance to minimize your equipment downtime.
01
On-site Installation Service
Professional technicians handle on-site equipment installation and precise commissioning for seamless production start-up.
02
Operator Training & Manuals
Comprehensive user training sessions and detailed documentation ensure your team operates safely and efficiently.
03
Spare Parts Guarantee
Original manufacturer spare parts supplied fast and reliably for all delivered industrial equipment and lines.
04Precision Assembly Solutions
Our automated assembly lines are widely applied in electronics manufacturing, helping clients enhance assembly accuracy and achieve 30% higher efficiency. With integrated industrial robots and CNC machining centers, production cycles are shortened, and defect rates are reduced by 20% for competitive market delivery.
Automotive Industry Integration
Our robotic palletizing and laser cutting solutions empower automotive clients to streamline in-plant logistics and precise component shaping. Integrated servo drive systems and automated handling equipment enable faster, more flexible production lines, supporting seamless adaptation to custom requirements and increasing output quality.
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