Overview

Product Overview

The RoboWeld-SW80 Compact Spot Welding System is a high-precision, space-efficient solution engineered for light-duty robotic welding applications in industrial automation and production line environments. Designed as a compact spot welding system, it delivers reliable 80kVA output with exceptional energy efficiency and repeatability—ideal for manufacturers seeking UL certified spot welder compliance without sacrificing footprint or performance. Its desktop-mount configuration enables seamless integration into assembly cells, workstations, or collaborative robot (cobot) setups, supporting rapid deployment in electronics, automotive component, and precision metal fabrication lines.

This 80kVA robotic welder features an IP54-rated enclosure for dust and splash resistance, ensuring operational stability in demanding factory conditions. Built-in safety interlocks, real-time current monitoring, and programmable weld schedules meet stringent UL 61000-1 and UL 508 industrial control standards—making the RoboWeld-SW80 a trusted choice for global OEMs and Tier-2 suppliers requiring certified, low-maintenance welding infrastructure.

Key Features

  • UL certified spot welder — fully compliant with UL 508 & UL 61000-1 safety standards
  • Compact spot welding system design: only 520 × 420 × 380 mm (W×D×H), desktop-mount ready
  • 80kVA rated capacity with adjustable secondary voltage (2–12 V) and current (up to 25 kA)
  • Supports up to 4.5 mm max total stack thickness (e.g., 2.3 mm + 2.2 mm steel)
  • Integrated digital I/O interface for PLC and cobot synchronization (EtherNet/IP & Modbus TCP optional)
  • Intelligent cooling system with thermal overload protection and ambient temperature compensation
  • Touchscreen HMI with multi-language support and weld parameter logging (CSV export)
  • Quick-change electrode holder with auto-alignment and force calibration (1–8 kN range)

Technical Specifications

ParameterValue
Rated Capacity80 kVA
Input Voltage380–415 V AC, 3-phase, 50/60 Hz
Max Secondary Current25,000 A (peak)
Secondary Voltage Range2–12 V (adjustable)
Max Stack Thickness4.5 mm (mild steel)
Cooling MethodForced-air + internal heat sink
Protection RatingIP54
Weight78 kg
Operating Ambient Temp5–40 °C
Control InterfaceStandard: 24V I/O; Optional: EtherNet/IP, Modbus TCP
CertificationsUL 508, UL 61000-1, CE (EMC/LVD)
Electrode Force Range1–8 kN (pneumatic + servo-assisted)

Applications

The RoboWeld-SW80 excels in light-duty robotic welding tasks across diverse industrial sectors—including battery pack assembly (EV & consumer electronics), sensor housing fabrication, HVAC component joining, wire harness bracket welding, and small-scale automotive sub-assemblies. Its compact spot welding system architecture and UL certified spot welder status make it especially suited for ISO-certified production lines where safety, traceability, and footprint optimization are critical. As a versatile 80kVA robotic welder, it bridges the gap between manual bench welding and full-scale robotic cells—enabling scalable automation for SMEs and contract manufacturers.

Our Premium Services

Remote Diagnosis and Support

Remote Diagnosis and Support

Our engineers provide fast remote troubleshooting and technical guidance to minimize your equipment downtime.

01
On-site Installation Service

On-site Installation Service

Professional technicians handle on-site equipment installation and precise commissioning for seamless production start-up.

02
Operator Training & Manuals

Operator Training & Manuals

Comprehensive user training sessions and detailed documentation ensure your team operates safely and efficiently.

03
Spare Parts Guarantee

Spare Parts Guarantee

Original manufacturer spare parts supplied fast and reliably for all delivered industrial equipment and lines.

04

Precision Assembly Solutions

Our automated assembly lines are widely applied in electronics manufacturing, helping clients enhance assembly accuracy and achieve 30% higher efficiency. With integrated industrial robots and CNC machining centers, production cycles are shortened, and defect rates are reduced by 20% for competitive market delivery.

Precision Assembly Solutions

Automotive Industry Integration

Our robotic palletizing and laser cutting solutions empower automotive clients to streamline in-plant logistics and precise component shaping. Integrated servo drive systems and automated handling equipment enable faster, more flexible production lines, supporting seamless adaptation to custom requirements and increasing output quality.

Automotive Industry Integration
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